CRITICAL
EQUIPMENT
DOWN?
STOP
THE
BLEEDING.

Direct Maintenance
Services

24/7/365 Emergency Repair

Live Technician 24/7/365 • Emergency Triage • Zero Downtime

FREE NATIONWIDE HOT-SHOT PICKUP • PRIORITY REBUILD QUEUE

Why Plants Nationwide Trust D.M.S.

LIVE TECH 24/7/365

Real technician answers every single call — NO voicemail, NO call center. Diagnosis starts the second you call.

FREE NATIONWIDE PICKUP

We come get your failed equipment — anywhere in the United States. 100% free transport. Dispatched immediately.

12–36 MONTH ZERO-FAIL WARRANTY

Strongest warranty in the industry — even on emergency rush jobs. If it fails again, we fix it FREE.

IN-HOUSE CAPABILITIES

Zero third-party wait times. Complete CNC line boring, dynamic balancing, and gear cutting done under one roof.

LIVE TECH 24/7

Real tech answers instantly. Diagnosis starts immediately.

FREE PICKUP

Dispatched nationwide. Zero transport cost.

36 MO WARRANTY

Strongest coverage in the industry. Fixed right.

100% IN-HOUSE

No waiting on outsourcing. Done under one roof.

YOUR PLANT IS BLEEDING CASH EVERY SECOND IT’S DOWN
One call to D.M.S. — live tech answers NOW. Pickup dispatched nationwide. We’re moving.
(832) 860-5493 Text photos
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Top 24 Catastrophic Failures We Fix When Seconds Count

Top 8 Catastrophic Failures We Fix

When your line is down, we deploy rapid machining and urgent component overhauls to stop the bleeding immediately.

Bearing Seizure & Lockup

Symptoms: Extreme heat, grinding, total stop
D.M.S. Fix: Upgrade bearings + journal repair

Mechanical Seal Blowout

Symptoms: Massive leak, fluid everywhere
D.M.S. Fix: Cartridge seal + API plan upgrade

Gear Tooth Shear / Fracture

Symptoms: Sudden grinding, no power transfer
D.M.S. Fix: New gears + case hardening

Shaft Snap or Twist

Symptoms: Complete failure, loud bang
D.M.S. Fix: New shaft or heavy sleeving

Impeller Cavitation Collapse

Symptoms: No flow, violent noise
D.M.S. Fix: Ceramic coating + full rebuild

Centrifuge Bowl Cracks

Symptoms: High vibration, leaking
D.M.S. Fix: Weld repair + hard facing

Airlock Rotor Jam / Seizure

Symptoms: Blocked material flow
D.M.S. Fix: Clear + hard-face rotors

Blower Surge & Stall

Symptoms: Unstable pressure, howling
D.M.S. Fix: IGV repair + rotor balance

Coupling Explosive Failure

Symptoms: Loud bang, misalignment
D.M.S. Fix: Upgrade to grid or disc coupling

Packing Fire / Smoke

Symptoms: Smoke, burning smell
D.M.S. Fix: Emergency seal conversion

Motor Overload & Trip

Symptoms: Repeated breaker trips
D.M.S. Fix: Impeller trim + VFD analysis

Rotor Rub & Contact

Symptoms: Sparks, metal-on-metal
D.M.S. Fix: Re-clearance + balance

Oil Contamination & Foaming

Symptoms: Rapid wear, foaming oil
D.M.S. Fix: Full flush + filtration upgrade

Baseplate Crack & Shift

Symptoms: Severe vibration
D.M.S. Fix: Re-grout + laser alignment

Power Surge Burnout

Symptoms: Burnt windings, smoke
D.M.S. Fix: Rewind or motor replacement

Thrust Bearing Collapse

Symptoms: Axial movement, metal debris
D.M.S. Fix: Upgrade thrust assembly

Wear Ring Seizure

Symptoms: Overheating, no flow
D.M.S. Fix: Restore clearances + coating

Casing Crack & Leak

Symptoms: Fluid spraying
D.M.S. Fix: Weld + pressure test

Volute Erosion Breach

Symptoms: Leaks, low pressure
D.M.S. Fix: Hard facing + rebuild

Over-Speed Runaway

Symptoms: Dangerous high RPM
D.M.S. Fix: Governor repair + balance

Foreign Object Damage

Symptoms: Sudden impact, imbalance
D.M.S. Fix: Full teardown + repair

Thermal Runaway

Symptoms: Excessive heat buildup
D.M.S. Fix: Cooling upgrade + monitoring

Foundation Bolt Shear

Symptoms: Unit shifting
D.M.S. Fix: Re-anchor + align

Electrical Ground Fault

Symptoms: Arcing, trips
D.M.S. Fix: Insulation repair + grounding

Bearing Lockup

Fix: Upgrade bearings + journal repair

Seal Blowout

Fix: Cartridge seal + API plan

Gear Shear

Fix: New gears + case hardening

Shaft Snap

Fix: New shaft or heavy sleeving

Cavitation

Fix: Ceramic coating + rebuild

Rotor Seizure

Fix: Clear + hard-face rotors

Coupling Explosive Failure

Fix: Upgrade to grid or disc coupling

Power Surge Burnout

Fix: Rewind or motor replacement

We are ready to mobilize 24/7/365

We are ready to mobilize 24/7/365

D.M.S. maintains a hot-shot transport fleet and on-call machinists ready to move the moment you call.

Rotary Airlocks & Valves

Smoot, Rotolok, Plattco, etc.

Blowers & Compressors

Roots, Gardner Denver, Kaeser

Decanter Centrifuges

Alfa Laval, Flottweg, GEA

Gearboxes & Speed Reducers

Flender, SEW, Falk, Amarillo

Pumps — All Types

Goulds, Durco, Sulzer, Viking

Mixers & Agitators

Lightnin, Chemineer, Philadelphia

Rotary Airlocks & Valves

Smoot, Rotolok, Plattco, etc.

Blowers & Compressors

Roots, Gardner Denver, Kaeser

Decanter Centrifuges

Alfa Laval, Flottweg, GEA

Gearboxes & Speed Reducers

Flender, SEW, Falk, etc.

Pumps — All Types

Goulds, Durco, Sulzer, Viking

Mixers & Agitators

Lightnin, Chemineer, etc.

Average Hourly Downtime Cost by Industry

Industrial downtime isn't just an inconvenience — it's an expensive production bleed that costs thousands per minute.

Oil & Gas Refining

Avg. Cost per Hour: $250,000 – $1M+
8-Hour Shutdown: $2M – $8M+

Chemical / Petrochem

Avg. Cost per Hour: $100,000 – $500,000
8-Hour Shutdown: $800k – $4M

Food & Beverage

Avg. Cost per Hour: $30,000 – $200,000
8-Hour Shutdown: $240k – $1.6M

Wastewater Treatment

Avg. Cost per Hour: $50,000 – $300,000
8-Hour Shutdown: $400k – $2.4M

Power Generation

Avg. Cost per Hour: $100,000 – $800,000
8-Hour Shutdown: $800k – $6.4M

Mining & Minerals

Avg. Cost per Hour: $80,000 – $400,000
8-Hour Shutdown: $640k – $3.2M

Pulp & Paper

Avg. Cost per Hour: $60,000 – $350,000
8-Hour Shutdown: $480k – $2.8M

Pharmaceutical

Avg. Cost per Hour: $200,000 – $1M+
8-Hour Shutdown: $1.6M – $8M+

Plastics & Manufacturing

Avg. Cost per Hour: $50,000 – $250,000
8-Hour Shutdown: $400k – $2M

Emergency In-House Machining

We completely eliminate 3rd-party wait times. Every specialized process is executed under our own roof to guarantee rapid turnaround speeds.

24/7 CNC Line Boring

Immediate reclamation of oversized bearing journals, seal housings, and scored casings.

After-Hours Dynamic Balancing

ISO G2.5 vibration-free calibration performed round-the-clock for rotors and impellers.

Custom Gear Cutting

Emergency hobbing and manufacturing of fractured helical, spur, and planetary gears.

Thermal Spray Armoring

HVOF and tungsten-carbide hard-surfacing applied instantly to high-wear components.

CNC Line Boring

Housing & journal reclamation.

Dynamic Balancing

ISO G2.5 round-the-clock.

Gear Cutting

Emergency hobbing & profiling.

Thermal Spray

HVOF & tungsten hard-surfacing.

40+ Major Industrial Brands We Emergency Rebuild

We carry critical tooling, seal matrices, and replacement bearings to overhaul any tier-one OEM asset with zero lead-time delays.

Goulds Pumps
Flowserve (Durco)
Sulzer
Viking Pump
Warman
Sundyne
Grundfos
Ingersoll Rand
Roots Blowers
Gardner Denver
Aerzen
Kaeser
Sutorbilt
Robuschi
Hoffman / Lamson
Tuthill
Alfa Laval
Flottweg
Westfalia (GEA)
Sharples
Bird
Centrisys
Andritz
Pieralisi
Falk (Rexnord)
Flender
SEW-Eurodrive
Amarillo Gear
Philadelphia Gear
Sumitomo
Hansen
Dodge
Smoot Airlocks
Rotolok
Plattco
Kice Industries
Meyer Industrial
Prater Industries
Young Industries
ALL OEM BRANDS

20+ Brands We Emergency Rebuild

Immediate rush repair and hot-shot pickup for all tier-one manufacturers.

Goulds
Flowserve
Sulzer
Viking
Roots
Gardner Denver
Aerzen
Kaeser
Alfa Laval
Flottweg
Westfalia
Sharples
Falk
Flender
SEW-Eurodrive
Amarillo
Smoot
Rotolok
Plattco
ALL OEM

Unmatched 12–36 Month Install Warranty

Every emergency repair includes a 12–36 month warranty from date of installation — the longest, strongest coverage in the industry — even on rush jobs.

6-Step Emergency Dispatch & Repair Process

6-Step Emergency Repair Process

Our prioritized, zero-delay rapid turnaround process designed to get your facility back online as quickly as possible.

1. You Call (832) 860-5493

Live technician answers instantly — 24/7/365

2. Immediate Triage

Diagnosis + quote while you’re on the phone

3. Free Nationwide Pickup

Transport dispatched ASAP — no cost to you

4. Priority Tear-Down & Rebuild

In-house CNC, balancing, testing

5. Full Performance Verification

Load, vibration, and efficiency tested

6. Rush Return + Warranty

Equipment back fast with 12–36 month coverage

1. Immediate Triage

Live tech answers 24/7

2. Free Nationwide Pickup

Transport dispatched ASAP

3. Priority Tear-Down

Immediate inspection

4. CNC Rebuild

In-house manufacturing

5. Load Testing

Performance verified

6. Rush Return

Delivered with warranty

Emergency Repair FAQs

How fast can you dispatch a pickup truck?

Our dedicated hot-shot transport fleet is deployed the absolute second we hang up the phone. Depending on your facility's location, we can be at your loading dock within hours.

Does the 36-month warranty still apply to 24-hour rushed jobs?

Yes. We never cut corners on engineering integrity. Even on a critical 24-hour turnaround, your equipment passes full load and vibration testing, granting it our full 12–36 month installation warranty.

LINE DOWN? CALL RIGHT NOW — LIVE TECH IS WAITING

YOUR PLANT IS BLEEDING CASH EVERY SECOND IT’S DOWN
One call to D.M.S. — live tech answers NOW. Pickup dispatched nationwide. We’re moving.
(832) 860-5493
Email:

DIRECT MAINTENANCE SERVICES
814 SUMMER PARK DR. BLDG 600
STAFFORD TX 77477
832-860-5493
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D.M.S. provides free pickup in all 50 states
EMERGENCY LINE: (832) 860-5493
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