Direct
Maintenance
Services
Industrial Centrifuge & Separator Repair
24/7 EMERGENCY TRIAGE • FREE NATIONWIDE PICKUP • ISO G2.5 DYNAMIC BALANCING
Centrifuge vibrating? Poor separation? Scroll worn down?
One call to D.M.S. — 24/7 emergency fleet dispatched anywhere in the USA. Free insured pickup. Live centrifuge expert answers in seconds.
(832) 860-5493
Email: INFO@DIRECTMAINTENANCESERVICES.COM
Industrial Centrifuge, Decanter & Disc Stack Repair
D.M.S. is the nationwide authority in industrial centrifuge and separator repair. Based in Stafford, Texas, we support the critical corridors of Houston, Pasadena, Beaumont, and Freeport while serving plants across all 50 states. We specialize in tungsten carbide scroll hard-surfacing, planetary gearbox overhauls, and high-speed ISO G2.5 dynamic balancing.
Detailed 15-Step Centrifuge Rebuild Process
Comprehensive 8-Step Rebuild Process
1. Free Pickup
Insured transport
2. Inspection
Digital as-found report
3. Cleaning
NDT detection
4. Scroll Weld
Tungsten surfacing
5. Machining
CNC restoration
6. Gearbox
Full back-drive rebuild
7. Balancing
ISO G2.5 certification
8. Verification
Load tested & delivered
Centrifuge Architectures We Rebuild
Horizontal Decanter
2-phase and 3-phase.
Vertical Disc-Stack
Liquid-liquid clarification.
Pusher Baskets
Crystal separation systems.
Tubular Bowl
Ultra-high G clarification.
Industry-Specific Centrifuge Overhauls
Oil & Gas
Barite & mud clarification.
Wastewater
Sludge dewatering systems.
Chemicals
High-purity solvent separation.
Food & Bev
FDA sanitary finishes.
Mining
Ceramic armored tailings.
Rendering
Biodiesel clarification.
Top 18 Centrifuge Failure Modes We Fix
Top 10 Centrifuge Failure Modes We Fix
Severe Vibration
Fix: G2.5 Balancing.
Scroll Wear
Fix: Tungsten armoring.
Gearbox Failure
Fix: Back-drive rebuild.
Bearing Heat
Fix: Premium SKF packs.
Port Washout
Fix: Sintered tile install.
Bowl Cracks
Fix: Certified weld & NDT.
Seal Leaks
Fix: Viton & Cartridge seals.
Journal Wear
Fix: Journal restoration.
Drive Slop
Fix: Spline re-broaching.
Corrosion
Fix: SS Alloy overlay.
40+ Centrifuge Brands We Service
20+ Centrifuge Brands We Service
In-House Centrifuge Machining
Bowl Balancing
ISO G2.5 vibration-free operation.
Bore Reclamation
Metal spray & CNC boring.
Weld Repair
ASME certified sub-arc welding.
Baffle Machining
Custom weir plate profiling.
Advanced Scroll Armoring & Hard-Surfacing
Tungsten Tiles
Sintered tiles for abrasive duty.
HVOF Spray
Tungsten-carbide erosion resistance.
Stellite Welding
Thick-bead Stellite & Colmonoy.
Port Inserts
Alumina ceramic inserts.
Centrifuge Drive & Back-Drive Overhauls
Planetary Rebuilds
High-torque planetary calibration.
Cyclo Repair
Grinding of cycloidal discs.
Viscotherm Units
Hydraulic back-drive overhauls.
Spindle Truing
CNC line-boring & sleeves.
Unmatched 12-36 Month Install Warranty
Every D.M.S. centrifuge rebuild includes a 12-36 month warranty from date of installation — the longest, strongest coverage in the industry.
Industrial Centrifuge
Troubleshooting & FAQs
Industrial
Centrifuge
Troubleshooting
&
FAQs
How do you repair worn scroll flights on a decanter centrifuge?
Continuous processing of abrasive slurries erodes scroll conveyor flights. We rebuild worn flights by applying a high-durability tungsten carbide hard-surfacing matrix via thermal spray or replaceable sintered tiles.
What causes high vibration in a high-speed separator?
High-speed separators operate at G-forces exceeding 5,000 Gs. Common causes include uneven material build-up in the disc stack or worn spindle bearings requiring ISO G2.5 balancing.
One Call Restores Your Separation
Zero downtime. Bulletproof balancing. Guaranteed.
Ready for a centrifuge that never fails again?
(832) 860-5493
Email: INFO@DIRECTMAINTENANCESERVICES.COM
